Titanium Carbide (TiC) based Guide Roller for steel wire rod guiding
Product Application
Guiding function during production process stability of HIGH SPEED WIRE ROD
Product Material:
Steel bonded alloy, TiC Based.
GT35 grade, Hardness: HRC72
Product Type:
Different radius: R18.65, R19.49, R23.53,R18.5
Different diameter: D75*45
Made as per customization
Advantage
High hardness and high wear resistance.
Many refractory metal carbides (titanium carbide) are dispersed in the steel-bonded cemented carbide, which has high hardness.
They can greatly improve the wear resistance of the products.
Product Features:
1. Steel-bonded hard alloy high-line precision rolling guide rollers have high hardness (after quenching and tempering, hardness can reach HRC60~72), high wear resistance, high impact resistance, and good hardenability. The product contains a large amount of refractory metal carbides (titanium carbide) distributed in a dispersed manner, which provides very high hardness and greatly enhances the product's wear resistance. Additionally, it has the advantages of being heat-treatable and weldable, with a low heat treatment deformation rate, significantly improving the physical and mechanical properties of the threaded sleeve.
2. Steel-bonded hard alloy high-line precision rolling guide rollers have an extremely low friction coefficient and self-lubricating properties, as well as good oxidation and corrosion resistance.
3. Steel-bonded hard alloy high-line precision rolling guide rollers have high elastic modulus and rigidity, as well as excellent damping characteristics, which can eliminate vibrations caused by the rollers themselves
4. Steel-bonded cemented carbide high-speed precision rolling guide rollers have good machinability and can be processed using ordinary machining equipment and tools such as turning, milling, planing, drilling, and grinding.
5. Steel-bonded cemented carbide high-speed precision rolling guide rollers have ductility. They can be forged to change their shape and size, improving the internal microstructure of the material, thereby enhancing their performance.
6. Steel-bonded cemented carbide high-speed precision rolling guide rollers have good impact toughness and excellent cost-performance ratio. Compared to tungsten-cobalt cemented carbide, the density of steel-bonded cemented carbide is lower.
Advantages of Steel-Composite Cemented Carbide High-Line Precision Rolling Guide Rollers:
Using custom high-purity titanium carbide as raw material, the company's independently developed and designed additive formulation technology and liquid-phase sintering process for steel-composite cemented carbide high-line precision rolling guide rollers ensure excellent toughness, superior wear resistance, extremely low friction coefficient, high self-lubrication performance, and good oxidation and corrosion resistance. The product quality is stable.
Steel-composite cemented carbide high-line precision rolling guide rollers are lighter in weight, wear-resistant, and less prone to cracking; they have good acceleration performance, which can extend the life of bearings; Thermal shock resistance, good toughness, ultra-long service life; low magnetism, not easily bonded by metals; wear-resistant, capable of multiple uses after repair.
Instructions for Using Guide Rollers:
The service life of guide rollers is determined by two aspects: the material of the guide rollers and the service life of the bearings. Since the fit between the bearings and the guide rollers is an interference fit, once assembled, they cannot be removed. Therefore, matching the service life of the guide rollers with that of the bearings is very important. Currently, the bearings used domestically are of medium to low quality, and high-quality bearings are rare. The bearings do not match the steel-bonded hard alloy guide rollers.The service life of steel-bonded tungsten carbide guide wheels is much longer than that of bearings, which is the main reason why steel-bonded tungsten carbide guide rollers and wheels have not been widely promoted. In contrast, high-quality bearings are used abroad, and their service life matches well with that of steel-bonded tungsten carbide guide wheels, allowing for excellent performance.
Methods to extend the service life of mill guide rollers and wheels:
To enhance the wear resistance and crack resistance of mill guide rollers, guide rollers and wheels made from steel-bonded hard alloy materials using new powder metallurgy production technology have been adopted. Compared to conventional high-chromium cast steel guide rollers and wheels, their service life has significantly increased. The service life of high-chromium cast steel guide rollers is generally around 8 hours, after which severe wear grooves and fatigue cracks appear. Deep grooves caused by wear can lead to steel sticking and jamming, severely affecting the surface quality of the steel and resulting in scrapping and failure. The guide rollers and wheels made of steel-bonded cemented carbide materials have significant resistance to abrasive wear and thermal fatigue; moreover, after repairing the guide rollers and wheels, their average lifespan can be further extended, showing remarkable effectiveness.
Product display
Zhuzhou Chu Strong Tools Co.,Ltd was established in 2011,is mainly engaged in import and export trade, supplemented by domestic trade. Now it has 8 employees and its sales revenue is about 15 million RMB.
Business scope: Carbide products, the main products are metal cutting tools, such as carbide insert, end mill and drill, HSS tap and drill, tool holder and cutter, also have carbide wear parts, such as strip, roller and guide wheel, wire drawing die, saw tooth blade, etc.
The main brands are ZCCCT, OKE, Zhuzhou Huarui, Chengdu Fengyi, Zhengzhou Zuanshi, Chengdu Bang pu, Taiwan Zhenheyuan, Italy UFS.
Sales area: mainly in Europe, such as Russia, Italy, UK, but also Japan, Korea and Taiwan customers. Domestic customers ZhuyingJituan, ZCCCT, Nanfang hangkong, Ningbo Panjiao and so on.
Companies adhering to the "quality, professional, integrity" business philosophy, the introduction of foreign advanced technology, and strive to provide customers with cost-effective products and services.
Zhuzhou Chu Strong Tools Co.,Ltd was established in 2011,is mainly engaged in import and export trade, supplemented by domestic trade. Now it has 8 employees and its sales revenue is about 15 million RMB.
Business scope: Carbide products, the main products are metal cutting tools, such as carbide insert, end mill and drill, HSS tap and drill, tool holder and cutter, also have carbide wear parts, such as strip, roller and guide wheel, wire drawing die, saw tooth blade, etc.
The main brands are ZCCCT, OKE, Zhuzhou Huarui, Chengdu Fengyi, Zhengzhou Zuanshi, Chengdu Bang pu, Taiwan Zhenheyuan, Italy UFS.
Sales area: mainly in Europe, such as Russia, Italy, UK, but also Japan, Korea and Taiwan customers. Domestic customers ZhuyingJituan, ZCCCT, Nanfang hangkong, Ningbo Panjiao and so on.
Companies adhering to the "quality, professional, integrity" business philosophy, the introduction of foreign advanced technology, and strive to provide customers with cost-effective products and services.
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